An industrial equipment manufacturer needed IoT sensor data flowing into its ERP across twelve plants. Javixor built the integration layer without touching a single working machine.
Unplanned downtime that isn't caught until an operator notices it can run for hours before anyone at the plant, let alone corporate, is aware. Across twelve plants, that gap was costing the manufacturer real production time every month.
Installed non-invasive sensors and edge gateways on legacy equipment across twelve plants without modifying the machines themselves.
Weeks 1-16Built a middleware layer normalizing sensor data and pushing it into the ERP and MES systems in near real time.
Weeks 10-28Delivered a live dashboard showing machine status and downtime alerts across all twelve plants to corporate and plant leadership.
Weeks 20-36Nine months after kickoff, all twelve plants were reporting production data in near real time, and unplanned downtime dropped by nearly two-thirds.
Real-time alerting cut the average time between a machine failure and a response by more than half.
Every plant in the network now feeds production data into the ERP without manual entry.
Corporate reporting that used to lag by a day or more is now built from near real-time data.
We assumed our oldest machines were simply never going to talk to modern software. Javixor proved us wrong without touching a single piece of equipment.
Director of Plant Operations
Industrial Equipment Manufacturer
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